Fixed vacuum emulsifying machine - FULUKE
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Fixed vacuum emulsifying machine - FULUKE

Fixed Type Vacuum Mixing Emulsifying Equipment for Cosmetic Cream Ointment Lotion Vacuum Homogenizer Mixer

The fixed vacuum emulsifier is an industrial device designed specifically for homogenizing and emulsifying high-viscosity materials. It utilizes a fixed installation structure and features a high-efficiency vacuum system, which rapidly removes air bubbles from materials within a closed environment, preventing oxidation and ensuring product smoothness and stability.

 

Equipped with a high-speed homogenizing head, it uses strong shear forces to micronize materials to a fine level, achieving uniform mixing of different ingredients and easily preparing products such as creams, lotions, and gels. Furthermore, the device integrates intelligent temperature control and wall scraping and stirring functions to precisely control process temperatures, eliminating material adhesion and dead corners. It meets the production needs of various industries, including cosmetics, pharmaceuticals, and food, and offers both efficiency and reliability.

Fixed Vacuum Emulsifying Machine: Key Features

⦁ Vacuum System
Start the vacuum system (consisting of a vacuum pump, vacuum valve, etc.) to evacuate the inside of the stirring pot to create a negative pressure environment (usually the vacuum degree can reach -0.09MPa).
⦁ Cleaning function
The vacuum homogenizing mixing pot can be equipped with a CIP cleaning system according to customer needs, which can automatically clean the inside of the equipment to improve production efficiency and hygiene level.
⦁ Mixing system
Mixing system: Frame agitator (speed of about 0-65rpm) mixes different materials such as oil phase and water phase through shearing, folding and convection, breaking up the material stratification; the polytetrafluoroethylene scraper rotates close to the pot wall, thoroughly scraping off the sticky material attached to the pot wall, avoiding local overheating or residue of the material, and ensuring there is no dead corner for mixing.
⦁ Homogenizing System
A high-speed rotating homogenizing head is installed at the bottom (or side) of the emulsifier. It consists of a rotor (with sharp teeth) and a stator (with fixed teeth). The rotor rotates at high speed, generating a powerful centrifugal force that draws the material into the gap between the rotor and stator. Within this gap, the material is subjected to a triple force of shear, impact, and turbulence. The teeth of the rotor and stator rapidly cut the material, while also generating high-frequency vibrations.
⦁ High-quality Materials
The machine is made of stainless steel SUS316L and SUS304, in compliance with GMP standards.
⦁ Intelligent Control System
It can be equipped with a PLC intelligent control system to achieve fully automatic operation and remote control.
⦁ Precise Temperature Control
It has a complete heating and temperature control system, which can accurately adjust the temperature according to the processing requirements of different materials.
⦁ Customized Services
Customize the different functions and configurations of the machine according to customer needs.

Product Details

Lifting vacuum emulsifying machine - FULUKE

Machine Specifications

Material High-quality stainless steel SUS316L and SUS304
Pot lid Type Fixed Type/The lid can be customized to lock with bolts for easy removal.
Capacity From 10L to 10000L (Customizable)
Main Components The vacuum emulsifying mixer is mainly composed of water pot, oil pot, emulsifying pot, vacuum system, lifting system (optional), electric control system (PLC is optional), operation platform, etc.
Mixing System One-way mixing, two-way mixing, ribbon mixing.
High Shear homogenization System Upper homogenization, lower homogenization, internal and external circulation homogenization. The maximum emulsification speed can reach 5800 rpm.
Motor brand German Siemens or Swiss ABB
 Customization Available in various sizes, capacity, designs, function and branding options

General Application

⦁ Cosmetics and toiletries: creams, lotions, serums, shampoos, shower gels, toothpaste, etc.
⦁ Pharmaceuticals: ointments, syrups, gels, cod liver oil emulsions, etc.
⦁ Foods: mayonnaise, condiments, jam, butter, ketchup, mustard, etc.
⦁ Chemicals: defoaming agents, lubricant additives, shoe polish, etc.
APPLICATIONS - FULUKE

Machine Advantages

⦁ Customization: Customize the size, capacity, functionality, and design to suit your needs.
⦁ Premium Quality Materials: Ensures durability, protection, and beautiful appearance.
⦁ Configuration brand: Motors, inverters and electrical systems are all high-quality well-known brands.
⦁ Competitive Pricing: Offer competitive pricing based on its unique value and cost structure
⦁ Fast delivery time: Offer fast production and shipping options.

Customization Options

Machine Size - FULUKE
⦁ Machine Size
The size of the machine can be designed and customized according to customer needs.
Machine Capacity - FULUKE
⦁ Machine Capacity
The capacity of the machine can be customized according to the customer's production needs.
Brand - FULUKE
⦁ Brand
Customize configurations of different brands according to customer needs.
Function - FULUKE
⦁ Function
Different functions can be selected according to the customer's production needs.

Packaging & Logistic

⦁ Packing: Wooden box packaging that meets transportation conditions.
⦁ MOQ (Minimum Order Quantity): 1 units per machine.
⦁ Production Time: Different machines have different production times.
⦁ Shipping: Air freight, sea freight, or express delivery options available.

Fixed Vacuum Emulsifying Machine Videos

Frequently Asked Questions

Vacuum Emulsifying Machine
What kind of heating method is there?

The heating methods include electric heating (heating medium is water or thermal oil) and steam heating. Generally, we recommend steam heating for pots larger than 500L.

What can you buy from us?

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Can you customize the machine?

Of course, we provide customized services according to customer needs.

Is it possible not to configure the oil and water pot?

Of course, if you have other containers to pre-treat and heat the materials, then you only need to configure an emulsifying pot.

What industries is the vacuum emulsifier suitable for?

It is widely applicable to the production needs of creams, lotions, gels, ointments, etc. in the cosmetics, pharmaceutical, food, chemical and other industries.

Can you make a design for us?

Yes, we can, we provide not only products, but also solutions and designs.

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