Customer Feedback on FULUKE Filling and Capping Machine
The customer uses a filling machine and a capping machine to package emulsions! The 6-head servo filling machine and capping machine work together seamlessly, with servo volume control error of ±0.2%, automatic capping to prevent leakage, PLC intelligent control, one-click parameter setting, adaptable to multiple materials and industries, and efficient and stable mass production.
6-Head Servo Gear Pump Filling & Capping Integrated Solution
On the customer’s factory production line, the 6-head servo gear pump filling machine is seamlessly integrated with an automatic capping machine, forming a highly efficient and stable automated filling and sealing system.
All six filling pumps operate with synchronous start and stop, driven by servo motors and precision gear pumps to achieve exceptional dosing accuracy of ±0.2%. The flow rate is uniform, stable, and fully controllable, making the system suitable for a wide range of materials—from thin liquids to viscous pastes and sauces.
The capping machine is equipped with an intelligent alignment and torque control system, ensuring consistent capping force and tightness. This effectively prevents leakage and loose caps, delivering reliable sealing quality across different cap types.
The entire line is controlled by a PLC control system with a user-friendly touchscreen interface, enabling one-button parameter setting, production counting, fault self-diagnosis, and 24/7 continuous stable operation. With its compact footprint, the system saves valuable factory space and is ideal for high-volume bottling production in industries such as cosmetics, food, daily chemicals, pharmaceuticals, and chemicals.
Highlights & Advantages
Ultra-High Filling Accuracy
- Servo motor + precision gear pump design
- Filling accuracy up to ±0.2%
- Precise, adjustable flow rate
- Suitable for filling volumes from milliliters to liters
- Ensures consistent product dosing and reduces material waste
Superior Capping Precision
- Intelligent torque and force control system
- Uniform and consistent capping tightness
- Compatible with plastic caps, metal caps, and more
- 100% capping pass rate, effectively preventing leakage and loosening
Strong Multi-Scenario Adaptability
- Handles liquids, lotions, pastes, sauces, and viscous materials
- Compatible with glass and plastic bottles
- Widely applicable to food, cosmetics, daily chemicals, pharmaceuticals, and chemical industries
Stable, Durable & Low Maintenance
- Core components made from wear-resistant and corrosion-resistant materials
- Designed for 24-hour continuous operation
- Long maintenance intervals and low operating costs
- Significantly longer service life than traditional filling machines
Full-Process Automation
- One-click parameter setting and automatic calibration
- Continuous filling and capping operation
- Intuitive touchscreen interface
- Greatly reduces labor costs and supports large-scale industrial production
Customer Experience & Feedback
“This 6-head filling machine operates smoothly together with the capping machine. Its core components are durable and reliable, ensuring accurate filling and uniform capping tightness. The fully automated process saves significant manpower, runs stably without failures, is compatible with various materials and bottle types, easy to maintain, and extremely durable. It fully meets our mass production needs and is highly practical.”
Negative Ion Air Compressor Gas Dust Collector Washer Plastic Bottle Glass Bottle Cleaning Machine
Over for Bottles High Temperature Sterilizer Tray Dryer Large Hot Air Circle Drying Oven for Glass Bottle Jar Cup Can
Automatic Glass Bottle Washing Machine High Quality Glass Bottle Cleaning Washer
Three-side/four-side sealing bag packaging machine Liquid Paste Jam Cream Sachet Vertical Filling Pouch Packing Machine
Lift-type Homogenizing Disperser Stainless Steel Movable Pneumatic/Electric Lifting Homogenizer Mixing Machine High Shear Mixer
Automatic Tube Filling and Sealing Machine Toothpaste Sunscreen and Facial Cleanser Filling and Sealing Machine for Plastic and Aluminum-plastic Tube
This automatic tube filling and sealing machine is suitable for automatic orientate eye marks, filling, sealing, date printing, and tail cutting of various plastic tubes and aluminum-plastic composite tubes. It is widely used in daily chemical, medical, food, and other industries. (For example, toothpaste, facial cleanser, sunscreen, etc.) Features: This machine uses touch screen and PLC control, automatic tube loading and positioning, and a heat phoenix heating system formed by imported fast and efficient heaters and high-stable flow needles.
It has a firm seal, fast speed, no damage to the seal surface, and a beautiful and neat seal. The machine can be equipped with a variety of filling heads of different specifications to meet the filling requirements of different viscosity, and is equipped with organic glass anti-seal.
Fixed Type Vacuum Mixing Emulsifying Equipment for Cosmetic Cream Ointment Lotion Vacuum Homogenizer Mixer
The fixed vacuum emulsifier is an industrial device designed specifically for homogenizing and emulsifying high-viscosity materials. It utilizes a fixed installation structure and features a high-efficiency vacuum system, which rapidly removes air bubbles from materials within a closed environment, preventing oxidation and ensuring product smoothness and stability.
Equipped with a high-speed homogenizing head, it uses strong shear forces to micronize materials to a fine level, achieving uniform mixing of different ingredients and easily preparing products such as creams, lotions, and gels. Furthermore, the device integrates intelligent temperature control and wall scraping and stirring functions to precisely control process temperatures, eliminating material adhesion and dead corners. It meets the production needs of various industries, including cosmetics, pharmaceuticals, and food, and offers both efficiency and reliability.
Negative Ion Air Compressor Gas Dust Collector Washer Plastic Bottle Glass Bottle Cleaning Machine
This machine uses clean compressed air and a negative ion generator to clean the inside of plastic bottles. The clean air is then exhausted through another outlet. It employs a dual precision filtration system to effectively remove dust, water droplets, bacteria, and other impurities from the inside and sides of the bottle, and eliminates static electricity, thus achieving the purpose of cleaning both plastic and glass bottles. In addition, it is equipped with a dust removal device.
Over for Bottles High Temperature Sterilizer Tray Dryer Large Hot Air Circle Drying Oven for Glass Bottle Jar Cup Can
The oven completely adopt axial fan equipped with automatic constant temperature control system, which is provided with computer control system for option. The working principle is to make use of the steam or electric heat source, through heating the air by heat exchanger and adopting the axial fan as the driving power, the moisture content of hot materials is reduced so as to realize the purpose of drying.
Submit Your Inquiry for FULUKE Machinery
We are here to assist you with any inquiries about our advanced cosmetics machinery and customized production solutions.
Reach out to us through the following channels to discuss your specific needs or request further information.
A leading manufacturer specializing in advanced machinery and complete production lines for the cosmetics, food, pharmaceutical, and chemical industries worldwide.
Contact FULUKE
Facebook
Instagram
YouTube