Customer Feedback on FULUKE Filling and Capping Machine
The customer uses a filling machine and a capping machine to package emulsions! The 6-head servo filling machine and capping machine work together seamlessly, with servo volume control error of ±0.2%, automatic capping to prevent leakage, PLC intelligent control, one-click parameter setting, adaptable to multiple materials and industries, and efficient and stable mass production.
6-Head Servo Gear Pump Filling & Capping Integrated Solution
On the customer’s factory production line, the 6-head servo gear pump filling machine is seamlessly integrated with an automatic capping machine, forming a highly efficient and stable automated filling and sealing system.
All six filling pumps operate with synchronous start and stop, driven by servo motors and precision gear pumps to achieve exceptional dosing accuracy of ±0.2%. The flow rate is uniform, stable, and fully controllable, making the system suitable for a wide range of materials—from thin liquids to viscous pastes and sauces.
The capping machine is equipped with an intelligent alignment and torque control system, ensuring consistent capping force and tightness. This effectively prevents leakage and loose caps, delivering reliable sealing quality across different cap types.
The entire line is controlled by a PLC control system with a user-friendly touchscreen interface, enabling one-button parameter setting, production counting, fault self-diagnosis, and 24/7 continuous stable operation. With its compact footprint, the system saves valuable factory space and is ideal for high-volume bottling production in industries such as cosmetics, food, daily chemicals, pharmaceuticals, and chemicals.
Highlights & Advantages
Ultra-High Filling Accuracy
- Servo motor + precision gear pump design
- Filling accuracy up to ±0.2%
- Precise, adjustable flow rate
- Suitable for filling volumes from milliliters to liters
- Ensures consistent product dosing and reduces material waste
Superior Capping Precision
- Intelligent torque and force control system
- Uniform and consistent capping tightness
- Compatible with plastic caps, metal caps, and more
- 100% capping pass rate, effectively preventing leakage and loosening
Strong Multi-Scenario Adaptability
- Handles liquids, lotions, pastes, sauces, and viscous materials
- Compatible with glass and plastic bottles
- Widely applicable to food, cosmetics, daily chemicals, pharmaceuticals, and chemical industries
Stable, Durable & Low Maintenance
- Core components made from wear-resistant and corrosion-resistant materials
- Designed for 24-hour continuous operation
- Long maintenance intervals and low operating costs
- Significantly longer service life than traditional filling machines
Full-Process Automation
- One-click parameter setting and automatic calibration
- Continuous filling and capping operation
- Intuitive touchscreen interface
- Greatly reduces labor costs and supports large-scale industrial production
Customer Experience & Feedback
“This 6-head filling machine operates smoothly together with the capping machine. Its core components are durable and reliable, ensuring accurate filling and uniform capping tightness. The fully automated process saves significant manpower, runs stably without failures, is compatible with various materials and bottle types, easy to maintain, and extremely durable. It fully meets our mass production needs and is highly practical.”
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