FULUKE Stainless Steel Mix Tank — Reliable Hygienic Mixing Solution

When the material is corrosive, a PP mixing pot is more advantageous. Stainless steel (such as 304) has poor resistance to acids and alkalis (easily corroded by hydrochloric acid and sodium hydroxide). For corrosion protection, upgrading to 316L stainless steel is necessary, which costs 2-3 times more than PP. PP, on the other hand, can withstand low- to medium-concentration corrosive media and offers low maintenance (no rust removal required, and low scaling).

When the material is non-corrosive, a stainless steel mixing pot is more advantageous. Stainless steel offers higher temperature resistance (up to 200°C), greater strength (suitable for high-viscosity materials), and a higher hygienic grade (easy to clean aseptically), making it suitable for non-corrosive but demanding applications such as food and pharmaceuticals.

 Yes. The machine utilizes adjustable mold positions and a PLC control system that allows for one-touch parameter switching, allowing it to accommodate a wide range of bottle shapes, including round, square, and special-shaped ones. The filling capacity range can be flexibly adjusted, and format changeovers take as little as 10 minutes, meeting diverse production needs.

Of course, we provide customized services according to customer needs.

The vacuum homogenizer's operating process revolves around four core steps: vacuum degassing, high-speed homogenization and emulsification, stirring and mixing, and temperature control. Through the coordinated operation of multiple systems, it achieves refined material processing. The following is its specific operating principle and process:

1. Pretreatment: Material feeding and vacuum environment establishment

Material preparation: First, add the basic materials, such as the oil phase (such as oils and waxes) and the aqueous phase (such as water and water-soluble ingredients), to their corresponding batching tanks or directly into the main emulsifier in sequence.

Evacuation: Activate the vacuum system (consisting of a vacuum pump, vacuum valve, etc.) to evacuate the interior of the emulsifier, creating a negative pressure environment (typically up to -0.09 MPa).

2. Core Process: Temperature Control (Heating/Cooling)

3. Core Process: Agitation and Mixing

Agitation Structure: Typically uses a "frame agitator + scraper" combination (for high-viscosity materials):

Through shearing, folding, and convection, the different materials are initially mixed and their stratification is broken down.

The PTFE scraper rotates closely against the pot wall, thoroughly scraping away any sticky material adhering to the pot wall, preventing localized overheating and residue, and ensuring zero dead zones.

4. Core Process: High-Speed Homogenization and Emulsification

Homogenizer Structure: A high-speed rotating homogenizer is installed at the bottom (or side) of the emulsifier, consisting of a rotor (with sharp teeth) and a stator (with fixed teeth). Working Principle: The rotor rotates at an extremely high speed, generating a strong centrifugal force that draws the material into the gap between the rotor and the stator. In this gap, the material is subjected to the triple effects of shear force, impact force, and turbulent force. The teeth of the rotor and stator quickly cut the material and generate high-frequency vibrations.