FAQs

The vacuum homogenizer's operating process revolves around four core steps: vacuum degassing, high-speed homogenization and emulsification, stirring and mixing, and temperature control. Through the coordinated operation of multiple systems, it achieves refined material processing. The following is its specific operating principle and process:

1. Pretreatment: Material feeding and vacuum environment establishment

Material preparation: First, add the basic materials, such as the oil phase (such as oils and waxes) and the aqueous phase (such as water and water-soluble ingredients), to their corresponding batching tanks or directly into the main emulsifier in sequence.

Evacuation: Activate the vacuum system (consisting of a vacuum pump, vacuum valve, etc.) to evacuate the interior of the emulsifier, creating a negative pressure environment (typically up to -0.09 MPa).

2. Core Process: Temperature Control (Heating/Cooling)

3. Core Process: Agitation and Mixing

Agitation Structure: Typically uses a "frame agitator + scraper" combination (for high-viscosity materials):

Through shearing, folding, and convection, the different materials are initially mixed and their stratification is broken down.

The PTFE scraper rotates closely against the pot wall, thoroughly scraping away any sticky material adhering to the pot wall, preventing localized overheating and residue, and ensuring zero dead zones.

4. Core Process: High-Speed Homogenization and Emulsification

Homogenizer Structure: A high-speed rotating homogenizer is installed at the bottom (or side) of the emulsifier, consisting of a rotor (with sharp teeth) and a stator (with fixed teeth). Working Principle: The rotor rotates at an extremely high speed, generating a strong centrifugal force that draws the material into the gap between the rotor and the stator. In this gap, the material is subjected to the triple effects of shear force, impact force, and turbulent force. The teeth of the rotor and stator quickly cut the material and generate high-frequency vibrations.

It is widely applicable to the production needs of creams, lotions, gels, ointments, etc. in the cosmetics, pharmaceutical, food, chemical and other industries.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

The heating methods include electric heating (heating medium is water or thermal oil) and steam heating. Generally, we recommend steam heating for pots larger than 500L.

Of course, if you have other containers to pre-treat and heat the materials, then you only need to configure an emulsifying pot.

RO water treatment, or reverse osmosis water treatment technology, utilizes the selective permeability of reverse osmosis membranes (RO membranes). Under external pressure, water molecules are forced through the membrane while impurities (such as salt, heavy metals, organic matter, and microorganisms) are retained, thereby purifying the water.The core function of RO membranes is high-precision filtration. With a pore size of only approximately 0.1 nanometers, they can effectively remove over 99% of dissolved solids (such as calcium and magnesium ions), heavy metals (such as lead and arsenic), bacteria, viruses, and organic matter from water, producing extremely pure water.

The water produced by a qualified RO water purifier (i.e., "purified water") is generally drinkable directly.

This is because the high-precision filtration of the RO membrane removes harmful microorganisms (bacteria, viruses), heavy metals, pesticide residues, and other contaminants from the raw water, resulting in a water quality that meets the requirements for direct drinking. However, it is important to regularly replace the filter cartridge to ensure proper operation of the device.

It can have a significant impact.

Highly turbid raw water (containing large amounts of sediment and colloids) can accelerate clogging of pre-filters (PP cotton) and activated carbon elements, shortening replacement cycles and increasing maintenance costs.Highly hard raw water (containing large amounts of calcium and magnesium ions) can easily form scale (calcium carbonate and magnesium carbonate) on the RO membrane surface, reducing filtration efficiency and even causing irreversible damage, shortening the life of the membrane.For this type of water quality, it is recommended to add a pretreatment device (such as a prefilter or softener) before the RO system to reduce the raw water's turbidity or hardness before entering the RO system.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

Traditional filtration only removes visible solid impurities. Soluble organic matter, colloids, and trace microorganisms in perfume are difficult to separate at room temperature, easily leading to turbidity, precipitation, and aroma deterioration after storage. Freeze filtration uses a low-temperature environment of -5°C to -15°C (depending on the formulation) to condense these hidden impurities into solid particles. These particles are then thoroughly trapped through precision filtration, while simultaneously allowing the fragrance components to fully blend. This is a core process that ensures the stability of high-end perfumes.

High-quality equipment uses a gradient filtration design (such as a 0.22μm precision filter membrane) to capture only condensed impurities and avoid adsorbing active fragrance molecules.

Wipe the exterior with a dry cloth first. Stubborn stains can be removed with a soft cloth dampened with a neutral detergent. Never use hard objects such as steel wool to scratch the surface. Internal piping that comes into contact with materials should be rinsed with purified water and then disinfected with anhydrous ethanol. However, the entire device should not be immersed in water or rinsed with a high-pressure water jet to avoid damage to electrical components.

Common causes include: ① Insufficient freezing (low temperature or too short a freezing time); ② Clogged filter element or overly large pore size; ③ Uneven material flow leading to insufficient localized condensation. Solution: Extend the freezing time, replace the 0.1μm precision filter element, check the pipes for blockage, and optimize flow control.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

 Yes. The machine utilizes adjustable mold positions and a PLC control system that allows for one-touch parameter switching, allowing it to accommodate a wide range of bottle shapes, including round, square, and special-shaped ones. The filling capacity range can be flexibly adjusted, and format changeovers take as little as 10 minutes, meeting diverse production needs.

All equipment components that come into contact with materials are made of food-grade 316/304 stainless steel, some of which can be customized with PTFE anti-corrosion linings. This material is easy to clean and does not absorb fragrance ingredients. When changing formulas, a dedicated cleaning solution is used for circulating flushing, and key components can be manually disassembled for secondary cleaning to completely eliminate cross-contamination and meet the needs of alternating production with multiple formulas.

General services include on-site installation and commissioning (including workshop layout planning), operator training (theoretical and practical training to ensure workers can operate independently), a one-year full machine warranty, and lifetime technical support (24-hour telephone and video troubleshooting).

Semi-automatic: Semi-automatic perfume filling machines only perform the core filling process and require manual assistance for bottle loading and capping. Filling speed: 10-20 bottles/minute, suitable for small-batch production. One or two people are required for assistance.

Fully automatic: Automatic perfume filling machines integrate the entire filling, capping, capping, and inspection process.

Filling speed: 30-50 bottles/minute, suitable for large-scale production. The entire process is unmanned, requiring only regular inspections.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

The agitator usually consists of a "frame agitator (SUS316L material) + scraper (PTFE)" or an anchor agitator.

The standard speed is 0-3000 rpm, but higher speeds can be customized upon request.

Of course, if your product's production process doesn't require heating and cooling functions, then you can just make it a single-layer pot.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

Open mixing tank certainly can't remove air through vacuum like sealed equipment. However, if bubbles are affecting product quality, the following methods can be used to improve the process:

Process Adjustment: Reduce the mixing speed to prevent excessive air from being drawn into the material by high-speed turbulence. If homogenization is required, proceed in stages to reduce bubbles generated by a single shearing operation.

Assisted Degassing: For materials that can be heated, increase the temperature appropriately to reduce viscosity and promote bubble bubbling. Alternatively, allow the material to rest for a period of time after mixing to allow bubbles to dissipate naturally before proceeding to the next step.

Suitable Applications: This equipment is more suitable for products that are not sensitive to bubbles. For precision products requiring bubble-free production, a model with a vacuum function is recommended.

Material Compliance: The equipment's pot, agitator, homogenizer, and other material-contacting components are all made of 316L stainless steel, which is corrosion-resistant and easy to clean, meeting food-grade and cosmetic-grade hygiene requirements.

Easy Cleaning: The open-top design allows direct access to corners within the pot, allowing for thorough cleaning by hand or with tools.

Operational Specifications: The equipment can be disinfected before use (e.g., hot water for food processing). After use, cleanup any remaining material promptly to avoid cross-contamination.

The agitator usually consists of a "frame agitator (SUS316L material) + scraper (PTFE)" or an anchor agitator.

Of course, if your product's production process doesn't require heating and cooling functions, then you can just make it a single-layer pot.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

When the material is corrosive, a PP mixing pot is more advantageous. Stainless steel (such as 304) has poor resistance to acids and alkalis (easily corroded by hydrochloric acid and sodium hydroxide). For corrosion protection, upgrading to 316L stainless steel is necessary, which costs 2-3 times more than PP. PP, on the other hand, can withstand low- to medium-concentration corrosive media and offers low maintenance (no rust removal required, and low scaling).

When the material is non-corrosive, a stainless steel mixing pot is more advantageous. Stainless steel offers higher temperature resistance (up to 200°C), greater strength (suitable for high-viscosity materials), and a higher hygienic grade (easy to clean aseptically), making it suitable for non-corrosive but demanding applications such as food and pharmaceuticals.

The inner wall of a PP mixing pot is smooth and rust-free. Cleaning the sticky material can be done based on the material characteristics and the type of material:

General cleaning (water-soluble/low-viscosity sticky materials): Use a high-pressure water jet to directly flush the inner wall, and use a soft-bristled brush (to avoid scratching the PP surface) to scrub any hard corners. If there is dried-on material, soak it in warm water (≤60°C) for 10-30 minutes to soften it before rinsing.

Stubborn sticky material (oily/high-viscosity materials): Use a neutral detergent (such as dishwashing liquid) or a suitable weak solvent (such as ethanol; verify compatibility between the material and the solvent) to wipe it clean, then rinse with clean water. Avoid using strong acid or alkaline cleaning agents (although PP is corrosion-resistant, they may react with residual material to produce harmful substances).

Long-term maintenance: Clean the pot promptly after each use to prevent material from drying out. After cleaning, wipe the inner wall dry to prevent microbial growth in a humid environment.

The agitator usually consists of enamel anchor agitator.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

No, most automatic filling machines support multiple volume adjustments. When purchasing, please confirm the machine's "volume adjustment range" (e.g., 50ml-2000ml) to ensure it covers your desired specifications. Changing volumes simply requires modifying the fill volume parameters on the touchscreen. If the volume difference is significant (e.g., from 100ml to 1000ml), minor adjustments to the filling head height or feed rate may be necessary, without replacing the machine.

An explosion-proof automatic filling machine is essential. Key safety features include: ① The motor and electrical components must be explosion-proof to prevent sparks from igniting alcohol vapors; ② The tanks and piping must be made of anti-static materials and grounded to prevent static electricity accumulation; The workshop must also be well-ventilated and equipped with an explosion-proof exhaust system.

We have single-, dual-, quad-, six-, eight-, and ten-head filling machines. We can customize the number of filling nozzles to meet your needs.

Of course, we can add heating, constant temperature, and stirring functions based on your material characteristics.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

No, most facial mask filling machines support multiple volume adjustments. When purchasing, please confirm the machine's "volume adjustment range" (e.g., 5ml-50ml) to ensure it covers your desired specifications. Changing volumes simply requires modifying the fill volume parameters on the touchscreen.

General services include on-site installation and commissioning (including workshop layout planning), operator training (theoretical and practical training to ensure workers can operate independently), a one-year full machine warranty, and lifetime technical support (24-hour telephone and video troubleshooting).

We have dual-, six-, eight-, and ten-head facial mask filling machines. We can customize the number of filling nozzles to meet your needs.

Of course, we can also provide high-speed facial mask folding machine + online weighing and rejecting machine + automatic sheet counting machine + automatic cartoning machine + automatic three-dimensional cigarette packaging machine + online inkjet printer, etc.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

Yes. The device supports plastic (PE, PP) and aluminum-plastic composite hoses. The compatible hose diameter range is typically Φ10-Φ60mm (customizable to user specifications), and the capacity range is 2.5ml-400ml. By replacing specialized molds (such as cylinders and filling heads), the device can be adapted to meet different filling volumes, providing flexible adaptability.

These issues are often caused by three core factors, with corresponding solutions as follows:

Temperature mismatch: If the temperature is too low, the edge seal will not adhere well and leaks may occur; if the temperature is too high, it may burn and wrinkle. Adjust the sealing temperature using the PLC touch screen.

Insufficient pressure/time: The sealing cylinder pressure should be adjusted according to the hose material, and the sealing head pressing time should be ≥ 1.5 seconds to avoid a poor seal caused by insufficient pressure or short pressing time.

Mold wear/alignment deviation: Inspect the sealing mold for scratches and deformation. Replace if worn. If the label is misaligned with the seal, calibrate the photoelectric sensor position.

General services include on-site installation and commissioning (including workshop layout planning), operator training (theoretical and practical training to ensure workers can operate independently), a one-year full machine warranty, and lifetime technical support (24-hour telephone and video troubleshooting).

The equipment fully complies with GMP hygiene certification. All material contact parts (drums, filling heads, and piping) are made of 316L/304 stainless steel, ensuring no unhygienic corners.

Daily cleaning precautions:

Before each material change, flush the material piping with purified water or food-grade detergent and then dry it with compressed air. Disassemble the filling heads and valves weekly to remove any residual material to prevent bacterial growth. Never use water directly on components such as the electrical control cabinet and motor. Always disconnect the power cord during cleaning to prevent short circuits.

Of course, we can also provide high-speed facial mask folding machine + online weighing and rejecting machine + automatic sheet counting machine + automatic cartoning machine + automatic three-dimensional cigarette packaging machine + online inkjet printer, etc.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

Mainstream models are compatible with screw caps, duckbill caps, pump caps, spray caps, and other threaded caps. They are also suitable for round, square, and oval bottles made of glass, PET, and HDPE.

Most likely, the capping torque parameters do not match the product characteristics. You can recalibrate the torque through the touch screen. If the problem persists, check whether the bottle clamp is too loose or whether there is any dimensional deviation in the cap.

Most models have standard conveyor belt interfaces, allowing them to be directly connected to filling machines, labeling machines, and other production line equipment without requiring major modifications. Simply fine-tune the conveyor speed based on the production line height and speed to synchronize.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

It can label flat, round, and square bottles on one side, two sides, or even all around.

It can be flexibly adjusted to suit different production line speeds.

Decreased accuracy is often related to component wear. Focus on inspecting three areas.

Inspect the labeling roller: Surface wear or adhesive buildup can cause unstable label feeding and require replacement.

Inspect the servo motor: Motor aging can cause unstable speed. Contact maintenance personnel to inspect the motor's performance.

Inspect the photoelectric sensor: Dust accumulation or reduced sensitivity on the lens can affect positioning. Clean the lens or recalibrate it.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

It can print text, time, date (Julian Year), logo, shift, SN, Dynamic Barcode/OR Code, Dynamic Serial Data, and Dynamic Database (additional content can be added as required).

It can be used for products such as carton, plastic, metal, boarding, pipe, stone, cable, glass, electronic components, auto parts, industrial chemical packaging, and medical/food/gift boxes.

The printhead is most likely clogged due to dried ink, rather than complete damage. Prolonged inactivity is one of the main causes of inkjet printer clogs. Ink dries in the tiny nozzles, hindering ink flow. Try performing the automatic printhead cleaning procedure 2-3 times. If this doesn't work, remove the printhead, soak it in anhydrous alcohol for half an hour, then rinse (this requires professional operation; novice printers are advised to have the printer serviced). After the alcohol has completely evaporated, reinstall and test. It's recommended to perform a self-check at least once a week to prevent the printhead from drying out.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

This machine is widely used for packaging a variety of items in large single boxes or multiple small boxes (with gold drawstring) in industries such as pharmaceuticals, health products, food, cosmetics, stationery, and audio-visual products.

It is suitable for transparent paper, BOPP film, and PVC materials.

First, check the heat seal blade heater for damage. Next, check whether the temperature sensor is in poor contact or malfunctioning. If the hardware is normal, the temperature control module parameters may be abnormal. Restart the device and reset the heat seal temperature (refer to the film material's suitable temperature: BOPP film is typically 120-160°C). If the abnormality persists, contact after-sales service to inspect the temperature control system.  

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

Yes, we can. We offer custom capacities ranging from tens of liters to tens of thousands of cubic meters. Please provide us with the media type, storage environment, and site dimensions in advance so we can find the optimal design.

Select based on the characteristics of the storage medium. For example, 316L stainless steel is preferred for food storage, while 304 or PE can be used for general water storage.

Yes. High-temperature applications require the use of heat-resistant materials and additional insulation. High-pressure applications require enhanced tank wall thickness and sealing structures. Both require individual designs according to corresponding industry standards.

Inspect the tank for signs of deformation or leakage, and check that the sealing components are intact.

Confirm that the level gauge, pressure gauge, and other instruments are displaying normal readings and that the valves are opening and closing freely.

If storing flammable or explosive media, check that the anti-static device is effective.

Avoid storing media that are incompatible with the material to prevent corrosion.

Perform maintenance according to specifications and promptly repair damaged anti-corrosion coatings or seals.

When the tank is idle for an extended period, empty the media and protect it from moisture and dust.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.

Before startup: Check that the disperser disc is securely installed, the container is clamped securely, and the lifting mechanism is flexible. Also, verify the material level (it must be submerged above the disperser disc to prevent damage from idling or material splashing).During operation: Start at a low speed and gradually increase to the target speed. Manually adjusting the lifting height during operation is prohibited; always stop the machine to avoid hand entanglement.

Cleaning Frequency: Cleaning is required every time a material is changed to prevent cross-contamination. When the same material is used continuously, cleaning is recommended every 24 hours. Cleaning Method: Rinse with clean water or a suitable solvent (e.g., alcohol for oily materials, clean water for water-based materials). Remove stubborn stains with a soft brush. Avoid scratching with hard objects to avoid damage.

There are three common causes: First, the disperser disc is colliding with the container wall, requiring the machine to be stopped and adjusted for lift height or container position; second, the motor bearings are worn, requiring inspection and replacement if wear is severe; and third, hard impurities (such as metal particles) may be mixed into the material, requiring the machine to be stopped and cleaned to prevent damage to the disperser disc.

Our headquarters is located in Guangzhou, Guangdong, China, and our factory is located in Yangzhou, Jiangsu. Our products are sold all over the world. We have approximately 50 employees in our company and factory.

RO Water Treatment、Vacuum Emulsifying Machine、Homogenizer Mixing Tank、Filling and Capping、labeling Machine、Packing Machine、Storage Tank,etc.

Yes, we can, we provide not only products, but also solutions and designs.

Of course, we provide customized services according to customer needs.