Mixing Tanks for Cosmetics — FULUKE High‑Efficiency Mixing Solutions

The vacuum homogenizer's operating process revolves around four core steps: vacuum degassing, high-speed homogenization and emulsification, stirring and mixing, and temperature control. Through the coordinated operation of multiple systems, it achieves refined material processing. The following is its specific operating principle and process:

1. Pretreatment: Material feeding and vacuum environment establishment

Material preparation: First, add the basic materials, such as the oil phase (such as oils and waxes) and the aqueous phase (such as water and water-soluble ingredients), to their corresponding batching tanks or directly into the main emulsifier in sequence.

Evacuation: Activate the vacuum system (consisting of a vacuum pump, vacuum valve, etc.) to evacuate the interior of the emulsifier, creating a negative pressure environment (typically up to -0.09 MPa).

2. Core Process: Temperature Control (Heating/Cooling)

3. Core Process: Agitation and Mixing

Agitation Structure: Typically uses a "frame agitator + scraper" combination (for high-viscosity materials):

Through shearing, folding, and convection, the different materials are initially mixed and their stratification is broken down.

The PTFE scraper rotates closely against the pot wall, thoroughly scraping away any sticky material adhering to the pot wall, preventing localized overheating and residue, and ensuring zero dead zones.

4. Core Process: High-Speed Homogenization and Emulsification

Homogenizer Structure: A high-speed rotating homogenizer is installed at the bottom (or side) of the emulsifier, consisting of a rotor (with sharp teeth) and a stator (with fixed teeth). Working Principle: The rotor rotates at an extremely high speed, generating a strong centrifugal force that draws the material into the gap between the rotor and the stator. In this gap, the material is subjected to the triple effects of shear force, impact force, and turbulent force. The teeth of the rotor and stator quickly cut the material and generate high-frequency vibrations.

Of course, if you have other containers to pre-treat and heat the materials, then you only need to configure an emulsifying pot.

Avoid storing media that are incompatible with the material to prevent corrosion.

Perform maintenance according to specifications and promptly repair damaged anti-corrosion coatings or seals.

When the tank is idle for an extended period, empty the media and protect it from moisture and dust.

Select based on the characteristics of the storage medium. For example, 316L stainless steel is preferred for food storage, while 304 or PE can be used for general water storage.