Mixing Tanks with Agitator | FULUKE Cosmetic Equipment

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Common causes include: ① Insufficient freezing (low temperature or too short a freezing time); ② Clogged filter element or overly large pore size; ③ Uneven material flow leading to insufficient localized condensation. Solution: Extend the freezing time, replace the 0.1μm precision filter element, check the pipes for blockage, and optimize flow control.

An explosion-proof automatic filling machine is essential. Key safety features include: ① The motor and electrical components must be explosion-proof to prevent sparks from igniting alcohol vapors; ② The tanks and piping must be made of anti-static materials and grounded to prevent static electricity accumulation; The workshop must also be well-ventilated and equipped with an explosion-proof exhaust system.

Decreased accuracy is often related to component wear. Focus on inspecting three areas.

Inspect the labeling roller: Surface wear or adhesive buildup can cause unstable label feeding and require replacement.

Inspect the servo motor: Motor aging can cause unstable speed. Contact maintenance personnel to inspect the motor's performance.

Inspect the photoelectric sensor: Dust accumulation or reduced sensitivity on the lens can affect positioning. Clean the lens or recalibrate it.

These are common minor malfunctions in cream and lotion packaging machines. They can be quickly resolved by following the troubleshooting steps, without the need for major overhaul. If inaccurate metering occurs, first check if the material viscosity is uniform and if the material tank is empty. Then recalibrate the metering pump parameters. The equipment comes standard with a piston or ceramic pump, and the normal metering error can be controlled within ±2%. If dripping or stringing occurs, it is mostly due to solidified residual paste at the nozzle or a mismatch between the filling delay and sealing temperature. First, promptly clean the residual material from the nozzle, then fine-tune the filling delay time and sealing temperature. Combined with the equipment's built-in anti-drip discharge structure, these problems can be completely eliminated. Cleaning the nozzle promptly after each production run can reduce the occurrence of these malfunctions from the source.