Industrial Emulsifying Machine — Reliable High-Shear Emulsifiers by FULUKE

Most likely, the capping torque parameters do not match the product characteristics. You can recalibrate the torque through the touch screen. If the problem persists, check whether the bottle clamp is too loose or whether there is any dimensional deviation in the cap.

The inner wall of a PP mixing pot is smooth and rust-free. Cleaning the sticky material can be done based on the material characteristics and the type of material:

General cleaning (water-soluble/low-viscosity sticky materials): Use a high-pressure water jet to directly flush the inner wall, and use a soft-bristled brush (to avoid scratching the PP surface) to scrub any hard corners. If there is dried-on material, soak it in warm water (≤60°C) for 10-30 minutes to soften it before rinsing.

Stubborn sticky material (oily/high-viscosity materials): Use a neutral detergent (such as dishwashing liquid) or a suitable weak solvent (such as ethanol; verify compatibility between the material and the solvent) to wipe it clean, then rinse with clean water. Avoid using strong acid or alkaline cleaning agents (although PP is corrosion-resistant, they may react with residual material to produce harmful substances).

Long-term maintenance: Clean the pot promptly after each use to prevent material from drying out. After cleaning, wipe the inner wall dry to prevent microbial growth in a humid environment.

Decreased accuracy is often related to component wear. Focus on inspecting three areas.

Inspect the labeling roller: Surface wear or adhesive buildup can cause unstable label feeding and require replacement.

Inspect the servo motor: Motor aging can cause unstable speed. Contact maintenance personnel to inspect the motor's performance.

Inspect the photoelectric sensor: Dust accumulation or reduced sensitivity on the lens can affect positioning. Clean the lens or recalibrate it.

Open mixing tank certainly can't remove air through vacuum like sealed equipment. However, if bubbles are affecting product quality, the following methods can be used to improve the process:

Process Adjustment: Reduce the mixing speed to prevent excessive air from being drawn into the material by high-speed turbulence. If homogenization is required, proceed in stages to reduce bubbles generated by a single shearing operation.

Assisted Degassing: For materials that can be heated, increase the temperature appropriately to reduce viscosity and promote bubble bubbling. Alternatively, allow the material to rest for a period of time after mixing to allow bubbles to dissipate naturally before proceeding to the next step.

Suitable Applications: This equipment is more suitable for products that are not sensitive to bubbles. For precision products requiring bubble-free production, a model with a vacuum function is recommended.